Precision Engineered for Your Edge.
Facing downtime with standard dies? We engineer rapid, custom PCD and Carbide tooling solutions specifically for memory alloys, titanium, and medical-grade materials.
Product Categories
Explore our core range of precision dies engineered for specific material properties and production goals.
Wire Drawing Dies
High-performance PCD, Natural Diamond, and Carbide dies for ferrous and non-ferrous applications.
Stranding Dies
Robust tooling for bunching and compacting conductors with low-friction nano-coatings.
Extrusion Tools
Precision tips and dies for insulation and jacketing with guaranteed concentricity.
Special-Shaped Dies
Custom tungsten carbide profiles (square, flat, hex) manufactured with micron-level EDM accuracy.
Our Engineering Team
Designing Precision Before It Touches Metal
Behind every Titan die is a dedicated team of engineers utilizing advanced CAD/CAM simulation. We model your specific wire drawing process to optimize die geometry and material flow, ensuring your custom tooling delivers peak performance immediately.
Precision Manufacturing
Deploying advanced Swiss and German technology to achieve sub-micron accuracy in the hardest materials known to man.
Laser Drilling
Non-contact, high-speed initial piercing of PCD blanks ensures integrity of the diamond structure without thermal stress.
Wire EDM
Precision electrical discharge machining for complex custom profiles with tolerances as tight as ±0.5μm.
Ultrasonic Polishing
Final surface finishing achieving Ra < 0.05μm, essential for medical applications and precious metal drawing.
If We Can't Measure It, We Don't Ship It.
Every die sent from Titan Precision undergoes a rigorous 3-stage inspection process. We do not rely on batch sampling; we verify individual performance characteristics to ensure your line runs without interruption.
-
Laser Micrometry
Dual-axis non-contact measurement ensuring diameter control within ±0.3μm and perfect ovality.
-
High-Mag Microscopy
Visual inspection up to 200x magnification to verify blend zones and detect micro-cracks.
-
Digital Profiling
Verifying reduction angles and bearing lengths match your specific simulation requirements.
Metrology Lab
ISO 9001 Compliant
Why Specialty Manufacturers Partner With Titan
We bridge the gap between "standard catalog items" and the unique demands of high-precision material processing.
Rapid Response Protocol
We understand that a stopped line costs thousands per hour. Our emergency fabrication service can ship standard profile dies within 24 hours.
Consultative Engineering
We don't just take orders; we analyze your wear patterns. Our engineers often suggest geometry tweaks that extend die life by 30-50%.
Material Mastery
From soft gold bonding wires to high-tensile steel cord, we match the exact PCD grade and grain size to your material's hardness and ductility.
Engineered Solutions Gallery
Real-world case studies solving core pain points in wire manufacturing.
Complete Support: From Die Supply to Process Audit
High-Speed Profiling: Integrity at >20m/s
The Surface Finish Imperative: Polishing Aesthetic Profiles
Multi-Pass Profiling: Optimizing the Journey from Round
Trusted by Precision Innovators
"The concentricity on Titan's extrusion dies has reduced our insulation material waste by 12%. The ROI was evident within the first month of production."
Marcus Reynolds
Production Director, Apex Cable Corp
"We process Nitinol for medical stents, and standard dies were failing weekly. Titan's custom geometry extended tool life by 4x. Exceptional engineering."
Sarah Jenkins
Lead Engineer, MedTech Solutions
"Their 24-hour turnaround on emergency replacements saved our contract with a major automotive client. They are a true partner, not just a vendor."
David Tanaka
Plant Manager, Global Wire Industries
Frequently Asked Questions
Common questions from our engineering partners.
What is the typical lead time for custom dies?
Do you provide material certification?
Can you re-polish or resize used dies?
What is the minimum hole size you can manufacture?
Stop Struggling with Generic Tooling
Tell us about your material challenge. Our engineers will propose a die geometry designed for your specific process within 24 hours.