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Agile Solutions Expert

Precision Engineered for Your Edge.

Facing downtime with standard dies? We engineer rapid, custom PCD and Carbide tooling solutions specifically for memory alloys, titanium, and medical-grade materials.

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Our Engineering Team

Designing Precision Before It Touches Metal

Behind every Titan die is a dedicated team of engineers utilizing advanced CAD/CAM simulation. We model your specific wire drawing process to optimize die geometry and material flow, ensuring your custom tooling delivers peak performance immediately.

Production Arsenal

Precision Manufacturing

Deploying advanced Swiss and German technology to achieve sub-micron accuracy in the hardest materials known to man.

Laser Drilling

Laser Drilling

Non-contact, high-speed initial piercing of PCD blanks ensures integrity of the diamond structure without thermal stress.

Wire EDM

Wire EDM

Precision electrical discharge machining for complex custom profiles with tolerances as tight as ±0.5μm.

Ultrasonic Polishing

Ultrasonic Polishing

Final surface finishing achieving Ra < 0.05μm, essential for medical applications and precious metal drawing.

Quality Assurance

If We Can't Measure It, We Don't Ship It.

Every die sent from Titan Precision undergoes a rigorous 3-stage inspection process. We do not rely on batch sampling; we verify individual performance characteristics to ensure your line runs without interruption.

  • Laser Micrometry

    Dual-axis non-contact measurement ensuring diameter control within ±0.3μm and perfect ovality.

  • High-Mag Microscopy

    Visual inspection up to 200x magnification to verify blend zones and detect micro-cracks.

  • Digital Profiling

    Verifying reduction angles and bearing lengths match your specific simulation requirements.

Lab Inspection

Metrology Lab

ISO 9001 Compliant

Why Specialty Manufacturers Partner With Titan

We bridge the gap between "standard catalog items" and the unique demands of high-precision material processing.

Agile Response

We bypass the bureaucracy of major suppliers. Get quotes in 24 hours and rush prototypes in days, not weeks.

Consultative Engineering

We don't just read drawings. We analyze your material and process to engineer a die that optimizes your throughput.

Specialty Material Experts

Deep expertise in difficult-to-draw alloys like Nitinol, Titanium, and precious metals where standard dies fail.

Engineered Solutions Gallery

Real-world case studies solving core pain points in wire manufacturing.

Complete Support: From Die Supply to Process Audit
Technical Support

Complete Support: From Die Supply to Process Audit

On-site audit identified misaligned guides and incorrect drafts, raising yield from 65% to 92% for a mid-sized profile wire plant.
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High-Speed Profiling: Integrity at >20m/s
High-Speed Production

High-Speed Profiling: Integrity at >20m/s

Stabilized, cooled dies enabled a 30% speed increase for rectangular welding wire production while holding tighter tolerances.
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The Surface Finish Imperative: Polishing Aesthetic Profiles
Surface Quality

The Surface Finish Imperative: Polishing Aesthetic Profiles

Specialized multi-axis polishing delivered consistent mirror finish (Ra < 0.05µm) on sculpted silver wire for luxury goods.
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Multi-Pass Profiling: Optimizing the Journey from Round
Process Engineering

Multi-Pass Profiling: Optimizing the Journey from Round

Engineered 4-pass sequence eliminated central bursting defects and improved mechanical properties in high-strength oval steel wire.
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Trusted by Precision Innovators

"Titan didn't just sell us a die; they analyzed our Nitinol drawing process and suggested a geometry change that reduced our breakage by 40%."

Dr. A. Schmidt

Production Director

MediFlex Components GmbH

"Titan acts more like an extension of our engineering team than a vendor, providing the technical support necessary to optimize our high-speed drawing lines."

J. Chen

R&D Lead

Apex Precision Electronics

"Their understanding of material science regarding tungsten carbide grades helped us solve a nagging wear issue on our extrusion line."

M. Rossi

Plant Manager

AlloyTech Solutions

Frequently Asked Questions

Common questions from our engineering partners.

Do you manufacture drawing dies with diameters as fine as 0.01mm?
Yes, we do. Our expertise lies in producing ultra-precision drawing dies with apertures down to 0.01mm (10 microns). Whether for copper alloys, pure copper, or tungsten wires, our proprietary diamond tooling and grinding processes ensure the exceptional bore geometry and surface finish required for consistent, high-quality micro-wire production in electronics, medical devices, and sensors.
What wire drawing die shapes can you produce?
We produce a full range of wire drawing dies. In addition to standard round dies, we specialize in precise special-shaped (profile) dies, including square, flat (rectangular), hexagonal, and other custom profiles. We can manufacture based on your exact drawings. To discuss a solution for your specific wire material, please contact us with your drawing.
Why does wire breakage occur during drawing, and how can it be prevented with your dies?
Wire breakage often results from an incorrect area reduction rate that doesn't match the specific drawing machine. To prevent this, we customize the reduction profile of our dies based on your equipment parameters (e.g., power, speed) and wire type. Providing your machine details allows us to supply dies optimized for a stable, break-free process.
Do you have a minimum order quantity (MOQ)?
No. We specialize in high-mix, low-volume production. We are happy to manufacture single prototype dies to help you validate your process before scaling.
Can you assist with die design for new alloys?
Yes, this is our core value. Our engineering team uses simulation software to recommend the optimal approach angle, bearing length, and material grade based on your specific alloy's tensile strength and drawing speed.
How do your dies save me money or improve efficiency?
Our nano-coated PCD dies last 20-30x longer than standard carbide, cutting downtime and cost. To discuss a solution for your specific wire material, please contact us with your drawing.

Stop Struggling with Generic Tooling

Tell us about your material challenge. Our engineers will propose a die geometry designed for your specific process within 24 hours.