Wire Drawing Dies
The Challenge: Standard dies often fail with high-tensile materials or lack the surface finish required for medical applications.
Titan Solution: Engineered for ferrous and non-ferrous applications. Available in Polycrystalline Diamond (PCD), Natural Diamond (ND), and Tungsten Carbide configurations to match your wear resistance and surface finish needs.
Key Features
- 0.01mm - 35mm range
- High thermal conductivity
- Optimized reduction zones
Stranding Dies
The Challenge: Inconsistent conductor tension and rough guiding surfaces often cause strand breakage and uneven cable diameters during high-speed production.
Titan Solution: High-impact tooling for bunching, stranding, and compacting. Designed to guide multiple conductors smoothly while maintaining precise outer diameter control and reducing friction.
Key Features
- Nano-coated inserts
- Split-die configurations
- Smooth inlet blending
Extrusion Tools
The Challenge: Improper flow geometry in standard tools frequently results in melt fracture, concentricity issues, and wasted insulation material.
Titan Solution: Matched tips and dies for cable coating. Our flow-optimized geometries prevent melt fracture and ensure perfect concentricity for materials ranging from PVC to Fluoropolymers.
Key Features
- Diamond-tipped guides
- Hastelloy / Inconel options
- Concentricity guarantee
Special-Shaped Dies
The Challenge: Achieving precise corner radii and uniform wear in complex non-round profiles is notoriously difficult with conventional grinding methods.
Titan Solution: Bespoke tooling for non-round wires. We utilize Wire EDM and profile grinding to produce squares, rectangles, hexagons, and complex custom shapes with micron-level accuracy.
Key Features
- Corner radii < 0.02mm
- Uniform wear design
- CAD/Flow simulation