Our "Joint Lab" model helped a research institute achieve stable pilot production for a new alloy after 6 design iterations.
The Challenge
A materials research institute developed a new high-entropy alloy with exceptional strength but poor ductility. Initial attempts to draw it resulted in immediate breakage.
Titan Engineering Solution
We engaged in a 'Joint Lab' partnership, iterating through 6 different die geometries and lubrication strategies over a 3-week period. We adjusted approach angles and bearing lengths based on failure analysis of each trial.
Fig 1. Analysis and Implementation
The Results
We identified a unique 'low-angle, long-bearing' geometry that allowed the material to flow without fracturing. The institute successfully produced the first pilot batch of 100km wire.
Key Takeaways
- Agile prototyping accelerates R&D.
- Collaborative engineering solves novel material challenges.
- Custom geometry is often required for experimental alloys.
Facing a similar issue?
Our application engineers can audit your current setup and propose a similar high-performance tooling solution.
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- Custom geometry simulation
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