Targeted lubrication channels eliminated internal corner scoring in hexagonal copper wire and reduced drawing force by 25%.
The Challenge
The Lubrication Challenge in Complex Profiles
Titan Engineering Solution
We engineered targeted lubrication pockets and micro-channels within the die approach zone. These features forced high-pressure lubricant specifically into the difficult-to-reach corners of the profile.
Fig 1. Analysis and Implementation
The Results
Internal corner scoring was completely eliminated. Additionally, the improved hydrodynamic lubrication film reduced the overall drawing force by 25%, lowering energy consumption.
Key Takeaways
- Complex shapes disrupt standard lubricant flow.
- Targeted channeling ensures full coverage.
- Better lube film = better surface finish + lower energy.
Facing a similar issue?
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